Dio wrote:it's only a few minutes work.
If you have the replacement, yeah. I might have something appropriate on a junk board somewhere, but currently it's on the "next time I'm ordering components" list.
Misfit wrote:Great job.
I really had no idea you could fix/fill/repaint old plastic shells of stuff.
What kind of prep/paint did you use to get such a good finish?
It's not a very good finish. As for prep, I scuffed it up with a scotch-brite pad, shot it with some high-fill primer, sanded, sprayed paint, sanded some more, sprayed some more, finished with a matte clear. Krylon does a 2-in-1 primer/paint that works pretty well on plastic, but these colors were part of their "camo" collection and are just regular acrylic. There's actually a shade difference between the front and back halves of the shell because they've got different numbers of coats. I plan to attack it with some weathering effects, so a dodgy finish isn't a big deal.
For the filling/shaping, I used a two-part epoxy for the structural bits. The syringe style stuff works well for small jobs like this. I've used some rip and knead epoxy putty before, too, but it can be tricky to get the ratios quite right or else it doesn't cure properly. I used automotive glazing putty for the skim coat to get it smooth.